LT4430 Secondary-Side Opto-Coupler Driver Features Description 600mV Reference (1.25% Over Temperature) nn Wide Input Supply Range: 3V to 20V nn Overshoot Control Function Prevents Output Overshoot on Start-Up and Short-Circuit Recovery nn High Bandwidth Error Amplifier Permits Simple Loop Frequency Compensation nn Ground-Referenced Opto-Coupler Drive nn 10mA Opto-Coupler Drive with Current Limiting nn Low Profile (1mm) ThinSOTTM Package The LT(R)4430 drives the opto-coupler that crosses the galvanic barrier in an isolated power supply. The IC contains a precision-trimmed reference, a high bandwidth error amplifier, an inverting gain of 6 stage to drive the optocoupler and unique overshoot control circuitry. nn Applications 48V Input Isolated DC/DC Converters Isolated Telecommunication Power Systems nn Distributed Power Step-Down Converters nn Offline Isolated Power Supplies nn Industrial Control Systems nn Automotive and Heavy Equipment nn nn The LT4430's 600mV reference provides 0.75% initial accuracy and 1.25% tolerance over temperature. A high bandwidth 9MHz error amplifier permits simple frequency compensation and negligible phase shift at typical loop crossover frequencies. The opto-coupler driver provides 10mA of output current and is short-circuit protected. A unique overshoot control function prevents output overshoot on start-up and short-circuit recovery with a single capacitor. The LT4430 is available in the low profile 6-lead TSOT-23 package. L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks of Linear Technology Corporation. ThinSOT is a trademark of Linear Technology Corporation. All other trademarks are the property of their respective owners. Typical Application Simplified Isolated Synchronous Forward Converter ISOLATION BARRIER VIN * + * + Isolated Flyback Telecom Converter Start-Up with Overshoot Control (See Schematic on Back Page) VOUT VIN 50V/DIV LT1952 FG CG SYNC LTC3900 * VCC * VCC VIN GND OC VOUT 5V/DIV OVERSHOOT CONTROL IMPLEMENTED OPTO LT4430 COMP t = 5ms/DIV FB 4430 TA01b 4430 TA01 4430fd For more information www.linear.com/LT4430 1 LT4430 Absolute Maximum Ratings Pin Configuration (Note 1) Supply Voltage VIN.........................................................................20V FB Voltage..................................................... -0.3V to 6V OPTO Short-Circuit Duration............................. Indefinite Operating Junction Temperature Range (Note 2) E-, I-Grades........................................ -40C to 125C H-Grade.............................................. -40C to 150C MP-Grade........................................... -55C to 150C Storage Temperature Range................... -65C to 150C Lead Temperature (Soldering, 10 sec).................... 300C TOP VIEW VIN 1 6 OPTO GND 2 5 COMP OC 3 4 FB S6 PACKAGE 6-LEAD PLASTIC TSOT-23 TJMAX = 125C, JA = 250C/W Order Information LEAD FREE FINISH TAPE AND REEL PART MARKING* PACKAGE DESCRIPTION TEMPERATURE RANGE LT4430ES6#PBF LT4430ES6#TRPBF LTBFY 6-Lead Plastic TSOT-23 -40C to 125C LT4430IS6#PBF LT4430IS6#TRPBF LTBFY 6-Lead Plastic TSOT-23 -40C to 125C LT4430HS6#PBF LT4430HS6#TRPBF LTBFY 6-Lead Plastic TSOT-23 -40C to 150C LT4430MPS6#PBF LT4430MPS6#TRPBF LTBFY 6-Lead Plastic TSOT-23 -55C to 150C LEAD BASED FINISH TAPE AND REEL PART MARKING* PACKAGE DESCRIPTION TEMPERATURE RANGE LT4430ES6 LT4430ES6#TR LTBFY 6-Lead Plastic TSOT-23 -40C to 125C LT4430IS6 LT4430IS6#TR LTBFY 6-Lead Plastic TSOT-23 -40C to 125C LT4430HS6 LT4430HS6#TR LTBFY 6-Lead Plastic TSOT-23 -40C to 150C LT4430MPS6 LT4430MPS6#TR LTBFY 6-Lead Plastic TSOT-23 -55C to 150C Consult LTC Marketing for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container. For more information on lead free part marking, go to: http://www.linear.com/leadfree/ For more information on tape and reel specifications, go to: http://www.linear.com/tapeandreel/ Electrical Characteristics The denotes the specifications which apply over the full operating junction temperature range, otherwise specifications are at TA = 25C. VIN = 5V, FB = VFB, COMP = 1V, unless otherwise noted (Note 3). SYMBOL PARAMETER VIN Input Voltage Range IIN Supply Current 3V VIN 20V (E-, I-Grades) 3V VIN 20V (H-, MP-Grades) VUVLO Undervoltage Lockout Threshold OC Held Low for VIN < VUVLO (E-, I-Grades) OC Held Low for VIN < VUVLO (H-Grade) OC Held Low for VIN < VUVLO (MP-Grade) VFB Feedback Reference Voltage 3V VIN 20V IFB 2 CONDITIONS MIN VFB Line Regulation 3V VIN 20V FB Input Bias Current FB = VFB TYP 3 MAX UNITS 20 V 1.9 1.9 3.9 4.3 mA mA 1.95 1.9 1.9 2.2 2.2 2.2 2.5 2.5 2.55 V V V 0.5955 0.5925 0.6 0.6 0.6045 0.6075 V V 0.02 0.1 % -150 -75 nA 4430fd For more information www.linear.com/LT4430 LT4430 Electrical Characteristics The denotes the specifications which apply over the full operating junction temperature range, otherwise specifications are at TA = 25C. VIN = 5V, FB = VFB, COMP = 1V, unless otherwise noted (Note 3). SYMBOL PARAMETER CONDITIONS IOC Overshoot Control Charging Current VOC = 0V (E-, I-Grades) VOC = 0V (H-Grade) VOC = 0V (MP-Grade) MIN TYP MAX -15 -17 -17 -8.5 -8.5 -8.5 -5 -5 -4 OC Clamp Voltage AVOL 0.93 OC Amplifier Offset Voltage FB = 0.3V Error Amplifier Open-Loop DC Gain VCOMP = 0.8V to 1V (E-, I-Grades) VCOMP = 0.8V to 1V (H-, MP-Grades) A A A V 48 mV 60 55 80 80 dB dB Error Amplifier Unity-Gain Bandwidth No Load (Note 4) Error Amplifier Output Swing Low FB = 1V 0.1 0.35 9 0.55 V Error Amplifier Output Swing High FB = 0V (E-, I-Grades) FB = 0V (H-Grade) FB = 0V (MP-Grade) 1.2 1.2 1.15 1.33 1.33 1.33 1.5 1.55 1.55 V V V Error Amplifier Output Source Current FB = 0V, COMP = 1V (E-, I-Grades) FB = 0V, COMP = 1V (H-Grade) FB = 0V, COMP = 1V (MP-Grade) -800 -825 -825 -450 -450 -450 -225 -225 -200 A A A Error Amplifier Output Sink Current FB = 1V, COMP = 1V MHz 25 Opto Driver Inverting DC Gain ISC UNITS -6.4 -6 mA -5.6 No Load (Note 4) Opto Driver Output Swing Low FB = 0V, COMP = Open (E-, I-Grades) FB = 0V, COMP = Open (H-, MP-Grades) Opto Driver Output Swing High VIN = 3V, FB = 1V, COMP = Open, IOPTO = 10mA (E-, I-, H-Grades) VIN = 3V, FB = 1V, COMP = Open, IOPTO = 10mA (MP-Grade) VIN - 1.25 VIN - 1.05 V VIN - 1.3 VIN - 1.05 V Opto Driver Output Swing High VIN = 20V, FB = 1V, COMP = Open, IOPTO = 10mA 4.2 5.6 7.5 V Opto Driver Output Short-Circuit Current (Sourcing) FB = 1V, COMP = Open, OPTO = 0V (E-, I-, H-Grades) FB = 1V, COMP = Open, OPTO = 0V (MP-Grade) 10.5 22 45 mA 9.5 22 45 mA Opto Driver Output Sink Current FB = 0V, OPTO = 1.5V (E-, I-, H-Grades) FB = 0V, OPTO = 1.5V (MP-Grade) 150 135 350 350 650 650 A A Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime. Note 2: The LT4430 is tested under pulsed load conditions such that TJ TA. The LT4430E is guaranteed to meet specifications from 0C to 125C junction temperature. Specifications over the -40C to 125C operating junction temperature range are assured by design, characterization and correlation with statistical process controls. The LT4430I is guaranteed over the -40C to 125C operating junction temperature range, the LT4430H is guaranteed over the -40C to 150C operating junction 600 V/V Opto Driver -3dB Bandwidth 0.5 0.5 kHz 0.85 0.9 V V temperature range and the LT4430MP is tested and guaranteed over the -55C to 150C operating junction temperature range. High junction temperatures degrade operating lifetimes; operating lifetime is derated for junction temperatures greater than 125C. Note that the maximum ambient temperature consistent with these specifications is determined by specific operating conditions in conjunction with board layout, the rated package thermal impedance and other environmental factors. Note 3: All currents into device pins are positive. All currents out of device pins are negative. All voltages are referenced to GND unless otherwise specified. Note 4: This parameter is guaranteed by correlation and is not tested. 4430fd For more information www.linear.com/LT4430 3 LT4430 Typical Performance Characteristics Undervoltage Lockout Threshold vs Temperature Quiescent Current vs Temperature 4.0 Feedback Reference Voltage vs Temperature 3.0 0.606 0.605 0.604 2.5 0.603 3.0 2.5 VIN = 3V 2.0 VFB (V) 0.602 VIN = 20V VUVLO (V) QUIESCENT CURRENT (mA) 3.5 2.0 0.601 0.600 0.599 0.598 1.5 0.597 1.5 0.596 0.595 1.0 -75 -50 -25 0 25 50 75 100 125 150 TEMPERATURE (C) 4430 G01 OC Charging Current vs Input Voltage 15 50 TA = 25C 0 25 50 75 100 125 150 TEMPERATURE (C) 4430 G03 FB Input Bias Current vs Temperature FB INPUT BIAS CURRENT (nA) 25 0.6005 VFB (V) 0.594 -75 -50 -25 4430 G02 FB Voltage Line Regulation 0.6010 0 25 50 75 100 125 150 TEMPERATURE (C) 0.6000 0.5995 OC CHARGING CURRENT (A) 1.0 -75 -50 -25 0 -25 -50 -75 -100 -125 -150 13 11 9 7 -175 0 2 4 6 8 -200 -75 -50 -25 10 12 14 16 18 20 VIN (V) 4430 G04 OC Clamp Voltage vs Temperature 5 10 VIN (V) 15 20 4430 G06 OC Amplifier Offset Voltage vs Temperature 1.5 VIN = 5V 100 90 13 1.3 OC CLAMP VOLTAGE (V) OC CHARGING CURRENT (A) 0 4430 G05 OC Charging Current vs Temperature 15 5 0 25 50 75 100 125 150 TEMPERATURE (C) 11 9 7 80 VOC - VFB (mV) 0.5990 1.1 0.9 70 60 50 40 30 0.7 20 10 5 -75 -50 -25 0 25 50 75 100 125 150 TEMPERATURE (C) 4430 G07 4 0.5 -75 -50 -25 0 25 50 75 100 125 150 TEMPERATURE (C) 4430 G08 0 -75 -50 -25 0 25 50 75 100 125 150 TEMPERATURE (C) 4430 G09 4430fd For more information www.linear.com/LT4430 LT4430 Typical Performance Characteristics Error Amplifier Output Swing Low vs Temperature 70 60 135 PHASE 40 90 30 GAIN 20 45 PHASE () 10 0 0 -10 1M 100k FREQUENCY (Hz) 10M -45 50M 0.4 0.3 0.2 0.1 0 -75 -50 -25 4430 G10 0 25 50 75 100 125 150 TEMPERATURE (C) 1000 900 800 700 600 500 400 300 200 100 1.3 1.2 1.1 1.0 -75 -50 -25 0 25 50 75 100 125 150 TEMPERATURE (C) 4430 G12 0 25 50 75 100 125 150 TEMPERATURE (C) 50 40 30 20 10 0 -75 -50 -25 4430 G13 Opto Driver Inverting DC Gain vs Temperature 0 25 50 75 100 125 150 TEMPERATURE (C) 4430 G14 Opto Driver Inverting Closed Loop Gain and Phase vs Frequency 40 6.4 180 35 6.3 PHASE 30 6.2 135 25 6.0 5.9 20 90 15 GAIN 10 45 PHASE () 6.1 5 5.8 0 5.7 5.6 -75 -50 -25 1.4 Error Amplifier Output Sink Current vs Temperature Error Amplifier Output Source Current vs Temperature 0 -75 -50 -25 1.5 4430 G11 ERROR AMPLIFIER OUTPUT SINK CURRENT (mA) 10k 0.5 GAIN (dB) 1k ERROR AMPLIFIER OUTPUT SOURCE CURRENT (A) -20 OPTO DRIVER INVERTING DC GAIN (V/V) GAIN (dB) 50 Error Amplifier Output Swing High vs Temperature ERROR AMPLIFIER OUTPUT SWING HIGH (V) 180 80 ERROR AMPLIFIER OUTPUT SWING LOW (V) Error Amplifier Open Loop Gain and Phase vs Frequency 0 -5 0 25 50 75 100 125 150 TEMPERATURE (C) -10 1k 10k 4430 G15 1M 100k FREQUENCY (Hz) -45 10M 4430 G16 4430fd For more information www.linear.com/LT4430 5 LT4430 Typical Performance Characteristics Opto Driver Output Swing Low vs Temperature Opto Driver Output Swing High vs Temperature 1.5 8.0 0.8 1.3 0.7 1.2 0.6 0.5 0.4 1.1 1.0 0.9 0.3 0.8 0.2 0.7 0.1 0.6 0 -75 -50 -25 0 25 50 75 100 125 150 TEMPERATURE (C) OPTO DRIVER OUTPUT SWING HIGH (V) VIN = 3V 1.4 IOPTO = 10mA 0.9 VIN - VOPTO (V) OPTO DRIVER OUTPUT SWING LOW (V) 1.0 Opto Driver Output Swing High vs Temperature 0.5 -75 -50 -25 0 25 50 75 100 125 150 TEMPERATURE (C) 4430 G18 4430 G17 1000 900 800 700 600 500 400 300 200 100 0 -75 -50 -25 7.0 6.5 6.0 5.5 5.0 4.5 4.0 -75 -50 -25 0 25 50 75 100 125 150 TEMPERATURE (C) 4430 G19 0 25 50 75 100 125 150 TEMPERATURE (C) 40 30 20 10 0 -75 -50 -25 4430 G20 6 VIN = 20V IOPTO = 10mA Opto Driver Output Short-Circuit Current (Sourcing) vs Temperature OPTO DRIVER SHORT-CIRCUIT CURRENT (mA) OPTO DRIVER OUTPUT SINK CURRENT (A) Opto Driver Output Sink Current vs Temperature 7.5 0 25 50 75 100 125 150 TEMPERATURE (C) 4430 G21 4430fd For more information www.linear.com/LT4430 LT4430 Pin Functions VIN (Pin 1): This is the input supply that powers all internal circuitry. The input supply range is 3V minimum to 20V maximum and the typical input quiescent current is 1.9mA. Connect a 1F bypass capacitor directly from VIN to GND. GND (Pin 2): Analog Ground Pin. It is also the negative sense terminal for the internal 0.6V reference. Connect the external feedback divider network that terminates to ground directly to this pin for best regulation and performance. OC (Pin 3): Overshoot Control Pin. A typical 8.5A current source and a capacitor placed from this pin to GND controls output voltage overshoot on start-up and recovery from short-circuit. The typical ramp time is (COC * 0.6V)/8.5A. If VIN is below VUVLO (its undervoltage lockout threshold), the OC pin is actively held low. The OC pin also ties to the overshoot control amplifier output. This amplifier monitors the FB pin voltage and the error amplifier output. If FB is low due to a short-circuit fault condition, the COMP pin goes high. Logic detects the error amplifier COMP pin high state and activates the overshoot control amplifier. The amplifier responds by discharging the OC capacitor down to the FB voltage plus a built-in offset voltage of 48mV. If the short-circuit condition persists, the amplifier maintains the voltage on OC. If the short-circuit condition goes away, the FB pin recovers under the control of the OC pin. FB (Pin 4): This is the inverting input of the error amplifier. The noninverting input is tied to the internal 0.6V reference. Input bias current for this pin is typically 75nA flowing out of the pin. This pin normally ties to a resistor divider network to set output voltage. Tie the top of the external resistor divider directly to the output voltage for best regulation performance. COMP (Pin 5): This is the output of the error amplifier. The error amplifier is a true voltage-mode error amplifier and frequency compensation is performed around the amplifier. Typical LT4430 compensation schemes use series R-C in parallel with C networks from the COMP pin to the FB pin. COMP also ties to the overshoot control amplifier logic that detects if the COMP pin is at its high clamp level. The logic activates the overshoot control amplifier if COMP is at its clamp level for longer than 1s. OPTO (Pin 6): This is the output of the amplifier that drives the opto-coupler. The opto driver amplifier uses an inverting gain of six configuration to drive the opto-coupler referenced to ground. Driving the opto-coupler referenced to GND accommodates low output voltages and eases loop frequency compensation as the secondary feedback path with a traditional "431" topology is eliminated. The opto driver amplifier sources a maximum of 10mA, sinks 350A typically and is short-circuit protected. 4430fd For more information www.linear.com/LT4430 7 LT4430 Block Diagram VIN + I1 12.5A VIN STARTUP BIAS AND REFERENCE GENERATOR OPTO DRIVER COMP R3 15k - + 1.1V Q2 0.6V R4 90k ERROR AMP Q3 OUT - VIN I2 12.5A Q7 VIN Q4 R2 2k DFB Q5 + - IOC 8.5A OC AMP Q6 S1 NORMALLY OPEN V1 0.2V OC V2 0.6V + R1 2k + - LOGIC AND DELAY - UVLO FB GND Q1 + - VOS 48mV 4430 BD01 8 4430fd For more information www.linear.com/LT4430 LT4430 Applications Information Block Diagram Operation A precision voltage reference, a high-bandwidth error amplifier, an inverting opto-coupler driver and an overshoot control amplifier comprise the LT4430. Referring to the block diagram, a start-up circuit establishes all internal current and voltage biasing for the IC. A precision-trimmed bandgap generates the 600mV reference voltage and a 1.1V bias voltage for the opto-coupler driver. Room temperature reference voltage accuracy is specified at 0.75% and operating temperature range tolerance is specified at 1.25%. The 600mV reference ties to the noninverting input of the error amplifier. The LT4430 error amplifier senses the output voltage through an external resistor divider and regulates the FB pin to 600mV. The FB pin ties to the inverting input of the error amplifier. The error amplifier's open loop DC gain is 80dB and its unity-gain crossover frequency of 9MHz provides negligible phase shift at typical feedback loop crossover frequencies. The error amplifier is a true voltage-mode amplifier and frequency compensation connects around the amplifier. Typical LT4430 compensation schemes use series R-C in parallel with C networks from the COMP pin to the FB pin. The opto-coupler driver amplifies the voltage difference between the COMP pin and the 1.1V bias potential applied to its noninverting terminal with an inverting gain of 6. This signal drives the opto-coupler referenced to GND. Driving the opto-coupler referenced to GND accommodates low output voltages and simplifies loop frequency compensation as the secondary feedback path with a traditional "431" topology is eliminated. A resistor in series with the opto-coupler sets the opto-coupler's DC bias current. The opto driver amplifier sources a guaranteed maximum of 10mA, sinks 350A typically and is short-circuit protected. The opto-coupler driver amplifier's typical -3dB bandwidth is 600kHz. The opto-coupler's output crosses the galvanic isolation barrier and closes the feedback loop to the primary-side controller. The LT4430 incorporates a unique overshoot control function that allows the user to ramp the output voltage on start-up and recovery from short-circuit conditions, preventing overshoot. A capacitor, connected from the OC pin to GND and charged by internal 8.5A current source IOC, sets the ramp rate. On start-up, Q1 actively holds the OC capacitor low until VIN of the LT4430 reaches its typical undervoltage lockout threshold of 2.2V. Q1 then turns off and the OC capacitor charges linearly. Q2 and Q3 OR the OC pin voltage and the 600mV reference voltage at the noninverting terminal of the error amplifier. The OC pin voltage is the reference voltage for the error amplifier until it increases above 600mV. If the feedback loop is in control, the FB pin voltage follows and regulates to the OC pin voltage. As the OC pin voltage increases past 600mV, the reference voltage takes control of the error amplifier and the FB pin regulates to 600mV. The OC pin voltage increases until it is internally clamped by R2, Q6 and V1. The OC pin's typical clamp voltage of 0.93V ensures that Q3 turns off. All of I1's current flows in Q2, matching I2's current in Q4. In a short-circuit condition, the output voltage decreases to something well below the regulated level. The error amplifier reacts by increasing the COMP pin voltage, thereby decreasing the drive to the opto-coupler. The decreased opto-coupler bias signals the primary-side controller to increase the amount of power it delivers in an attempt to raise the output voltage back to its regulated value. As long as the fault persists, the output voltage remains low. The error amplifier's COMP pin voltage increases until it reaches a clamp level set by Q7 and V2. Q7's resultant collector current drives internal logic that closes normally open switch S1. This action activates the overshoot control amplifier which employs a unity-gain follower configuration. The overshoot control amplifier monitors the FB pin voltage and, on S1's closing, pulls the OC pin voltage down to the FB pin voltage plus a built-in offset voltage of typically 48mV. The built-in offset voltage serves two purposes. First, the offset voltage prevents the overshoot control amplifier from interfering with normal transient operating conditions. Second, the offset voltage biases the feedback loop so that if the short-circuit condition ends, the feedback loop immediately starts to increase the output voltage to its regulated value. 4430fd For more information www.linear.com/LT4430 9 LT4430 Applications Information If the fault condition ceases, the output voltage increases. In response, the error amplifier COMP pin's voltage decreases. This action opens switch S1, deactivates the overshoot control amplifier and allows the OC pin capacitor to charge. The FB pin voltage increases quickly until the FB pin voltage exceeds the OC pin voltage. The feedback loop increases the drive to the opto-coupler until the FB pin follows and regulates to the OC pin voltage. Again, as the OC pin voltage increases past 600mV, the reference voltage takes control of the error amplifier and the FB pin regulates to 600mV. Generating a VIN Bias Supply Biasing an LT4430 is crucial to proper operation. If the overshoot control (OC) function is not being used and the output voltage is greater than 3.3V, the IC may be biased from VOUT. In these cases, it is the user's responsibility to verify large-signal start-up and fault recovery behavior. If the overshoot control function is being used or the output voltage is below the LT4430's minimum operating voltage of 3V, employing an alternate bias method is necessary. The LT4430's undervoltage lockout (UVLO) circuitry, controlled by VIN, resets and holds the OC pin capacitor low for VIN less than 2.2V. When VIN increases above 2.2V, the circuit releases the OC pin capacitor. The LT4430's supply voltage must come up faster than the output voltage to assert loop control and limit output voltage overshoot. In most cases, a few simple components accomplish this task. Adding a few biasing components to control overshoot is advantageous. Let's examine bias circuits for different topologies. 10 Figures 1a to 1e illustrate bias supply circuits for the flyback converter. Figure 1a shows the typical flyback output connection. Figures 1b and 1c exhibit equivalent circuit performance but rotate the rectifier connection to the ground-referred side. This connection permits the user to take advantage of the transformer secondary's forward behavior when the primary-side switch is on. Figures 1d to 1e illustrate the bias generator circuit. VIN * N volts appear across the secondary winding when the primary-side switch is on. D2 forward biases and C1 charges. During this time, the secondary-voltage is in series with VOUT and C1 ultimately charges to (VIN * N + VOUT - VF). VF is the forward voltage of D2. When VOUT is zero at start-up, VIN * N volts exists to charge C1. C1 is generally much smaller in value than COUT and the bias supply starts up ahead of VOUT. R1 in Figures 1d and 1e limits peak charging currents, lowering D2's current rating. R1 also filters C1 from peak-charging to the voltage spikes induced by the secondary winding's leakage inductance. Between 1 to 10 is generally sufficient. R1 is usually necessary if C1 is a low ESR ceramic capacitor or if the transformer has high leakage inductance. It may be possible to eliminate R1 if C1 is a low cost, high ESR, surface-mount tantalum. VIN variation changes the bias supply in Figure 1d. Depending on VOUT, the transformer turns ratio N and VIN range, the bias supply may exceed the LT4430's 20V VIN absolute maximum rating. If this occurs, two solutions exist. One is to tap the secondary-side inductor to create a lower voltage from which to rectify as illustrated in Figure 2a. The bias voltage decreases to (VIN * N1/N + VOUT - VF). This solution relies on secondary-side pins being available for the tap point. 4430fd For more information www.linear.com/LT4430 LT4430 Applications Information T1 VIN T1 D1 VOUT * VIN VOUT * COUT * * 1:N 1:N 4430 F01a 4430 F01b Figure 1b. Equivalent Flyback Converter Connection Figure 1a. Typical Flyback Converter Connection T1 Tx1 VIN COUT D1 VIN VOUT * * Q1 VOUT * COUT * 1:N 1:N SYNC 4430 F01c *OPTIONAL SEE TEXT COUT D1 D2 R1* LT4430 VBIAS C1 4430 F01d Figure 1c. Synchronous Flyback Converter Connection Figure 1d. Flyback Converter with Bias Generator T1 VIN VOUT * * COUT Q1 1:N D2 *OPTIONAL SEE TEXT R1* SYNC LT4430 VBIAS C1 4430 F01e Figure 1e. Synchronous Flyback with Bias Generator 4430fd For more information www.linear.com/LT4430 11 LT4430 Applications Information The second solution is to make a preregulator as shown in Figure 2b. In this example, the bias supply equals (VZ1 - VBE). Select R2 to bias Zener diode Z1 and to supply base current to QBS. Resistor R3 (on the order of a few hundred ohms), in series with Q5's base, suppresses possible high frequency oscillations depending on QBS's selection. The preregulator circuit has additional value for fully synchronous converters. Fully synchronous converters require gate drivers to control the secondary-side MOSFETs turn on and turnoff. The gate driver circuitry requires supply current in the range of 10mA to 100mA depending on the gate driver supply voltage, MOSFET size and switching frequency. The preregulator bias supply is ideal for powering both the LT4430 and the gate driver circuitry, especially since the gate drivers typically use a supply voltage between 5V to 12V. The preregulator circuit finds wide use in fully synchronous forward converters, push-pull converters and full-bridge converters. T1 VOUT N1 VIN * * COUT N2 D1 * 1:N N = N1 + N2 D2 R1* LT4430 VBIAS C1 *OPTIONAL SEE TEXT 4430 F02a Figure 2a. Flyback Converter with Tapped Secondary Bias T1 VIN VOUT * * 1:N COUT D1 D2 R1* R2 R3* C1 Z1 QBS LT4430 VBIAS C2 *OPTIONAL SEE TEXT 4430 F02b Figure 2b. Flyback Converter with Preregulator Bias 12 4430fd For more information www.linear.com/LT4430 LT4430 Applications Information Generate a bias supply for a forward converter using similar techniques to that of the flyback converter. Figure 3a to 3c detail the three common bias circuits for the synchronous single-switch forward converter. In the flyback converter of Figure 1d, the bias supply is proportional to VIN and VOUT. However, in the forward converter, L1's presence decouples the bias supply from VOUT. In Figure 3a, the bias supply equals (VIN * N - VF). In Figure 3b, the bias supply equals (VIN * N1/N - VF). In Figure 3c, the bias supply equals (VZ1 - VF). D1 T1 VIN * R1* LT4430 VBIAS C1 L1 VOUT * COUT 1:N Q1 FG Q2 CG *OPTIONAL SEE TEXT 4430 F03a Figure 3a. Typical Single-Switch Synchronous Forward Converter with Bias Generator D1 T1 L1 * D1 LT4430 VBIAS C1 R1* R2 R3* C1 VOUT COUT N2 VIN R1* Z1 * T1 VIN * * L1 * FG Q2 1:N Q1 CG *OPTIONAL SEE TEXT VOUT FG Q2 CG *OPTIONAL SEE TEXT 4430 F03c 4430 F03b Figure 3b. Single-Switch Synchronous Forward Converter with Tapped Secondary Bias Generator LT4430 VBIAS C2 COUT N1 1:N Q1 N = N1 + N2 QBS Figure 3c. Single-Switch Synchronous Forward Converter with Preregulator Bias Generator 4430fd For more information www.linear.com/LT4430 13 LT4430 Applications Information Figures 4a to 4d demonstrate bias supply circuits for the fully-synchronous push-pull topology. Biasing for fullbridge schemes is identical to the push-pull circuits with the obvious difference in the primary-side drive. In Figure 4a, the bias supply equals (VIN * N - VF). In Figure 4b and 4d, the bias supply equals (2 * VIN * N - VF). In Figure 4c and 4e, the bias supply equals (VZ1 - VF). T1 In general, one of the simple, low-cost biasing schemes suffices for LT4430 applications. However, design constraints such as a very wide input voltage range may force employment of other biasing circuits. Other methods of generating the bias supply may include an additional transformer or output inductor winding, low-cost linear regulators, discrete or monolithic charge pumps and buck/ boost regulators. However, if the bias supply gets this complicated, a quick chat with your local LTC applications engineer may result in a simpler solution. D1 Q2 R1* * * ME L1 VIN LT4430 VBIAS C1 VOUT COUT * * Q1 1:N MF *OPTIONAL SEE TEXT 4430 F04a Figure 4a. Typical Synchronous Push-Pull Converter with Bias Generator D1 T1 R1* Q2 * * ME LT4430 VBIAS C1 L1 VOUT VIN COUT * * Q1 1:N MF *OPTIONAL SEE TEXT 4430 F04b Figure 4b. Typical Synchronous Push-Pull Converter with 2x Bias Generator 14 4430fd For more information www.linear.com/LT4430 LT4430 Applications Information D1 D1 R1* R2 T1 R3* T1 Q2 LT4430 VBIAS C2 Z1 L2 ME * VOUT VIN COUT * Q2 * L1 * * ME LT4430 VBIAS C1 * QBS C1 R1* 1:N L1 VOUT VIN Q1 MF *OPTIONAL SEE TEXT 4430 F04d COUT * * Figure 4d. Typical Synchronous Push-Pull Current-Doubler Converter with Bias Generator Q1 1:N MF *OPTIONAL SEE TEXT 4430 F04c Figure 4c. Typical Synchronous Push-Pull Converter with Preregulator Bias D1 R1* R2 R3* C1 QBS LT4430 VBIAS Z1 T1 C2 L2 * Q2 ME * VOUT VIN COUT * L1 * 1:N Q1 MF *OPTIONAL SEE TEXT 4430 F04e Figure 4e. Typical Synchronous Push-Pull Current-Doubler Converter with Preregulator Bias 4430fd For more information www.linear.com/LT4430 15 LT4430 Applications Information Setting Output Voltage Figure 5 shows how to program the power supply output voltage with a resistor divider feedback network. Connect the top of R1 to VOUT, the tap point of R1/R2 to FB and the bottom of R2 directly to GND of the LT4430. The FB pin regulates to 600mV and has a typical input pin bias current of 75nA flowing out of the pin. circuitry resides on the primary-side. Coupling this signal requires an element that withstands the isolation potentials and still transfers the loop error signal. Opto-Coupler Feedback and Frequency Compensation Opto-couplers remain in prevalent use because of their ability to couple DC signals. Opto-couplers typically consist of an input infrared light emitting diode (LED) and an output phototransistor separated by an insulating gap. Most opto-coupler data sheets loosely specify the gain, or current transfer ratio (CTR), between the input diode and the output transistor. CTR is a strong function of the input diode current, temperature and time (aging). Aging degrades the LED's brightness and accelerates with higher operating current. CTR variation directly affects the overall system loop gain and the design must account for total variation. To make an effective optical detector, the output transistor design maximizes the base area to collect light energy. This constraint yields a transistor with a large collector-to-base capacitance. This capacitance can influence the circuit's performance based on the output transistor's hookup. An isolated power supply with good line and load regulation generally employs the following strategy. Sense and compare the output voltage with an accurate reference potential. Amplify and feed back the error signal to the supply's control circuitry to correct the sensed error. Have the error signal cross the isolation barrier if the control The two most common topologies for the output transistor of the opto-coupler are the common-emitter and common-collector configurations. Figure 6a illustrates the common-emitter design with the output transistor's collector connected to the output of the primary-side controller's error amplifier. The output voltage is set by the formula: VOUT = 0.6V * (1 + R1/R2) - (75nA) * R1 VOUT 75nA R1 FB R2 4430 F05 Figure 5. Setting Output Voltage ISOLATION BARRIER VCC PRIMARY-SIDE ERROR AMP + VREF FB - LT4430 RC + OPTO RK CK VC OPTO DRIVER R5 90k - VOUT 1.1V R4 15k + ERROR AMP - COMP 0.6V R1 C1 FB R2 CC OPTO C3 R3 C2 4430 F06a Figure 6a. Frequency Compensation with Opto-Coupler Common-Emitter Configuration 16 4430fd For more information www.linear.com/LT4430 LT4430 Applications Information In this example, the error amplifier is typically a transconductance amplifier with high output impedance and RC dominates the impedance at the VC node. Frequency compensation for this feedback loop is directly affected by the output transistor's collector-to-base capacitance as it introduces a pole into the feedback loop. This pole varies considerably with the transistor's operating conditions. In many cases, this pole limits the achievable loop bandwidth. Cascoding the output transistor significantly reduces the effects of this capacitance and increases achievable loop bandwidth. However, not all designs have the voltage headroom required for the cascode connection or can tolerate the additional circuit complexity. The open loop transfer function from the output voltage to the primaryside error amplifier's output is: VC VOUT where: A = LT4430 open loop DC Gain RD = Opto-coupler diode equivalent small-signal resistance CTR = Opto-coupler AC current transfer ratio CCB = Opto-coupler nonlinear collector-to-base capacitor CBE = Opto-coupler nonlinear base-to-emitter capacitor r = Opto-coupler small-signal base-to-emitter resistor Figure 6a and its transfer function illustrate most of the possible poles and zeroes that can be set and are shown for the sake of completeness. In a practical application, the transfer function simplifies considerably because not all the poles and zeroes are used. Also, different combinations of poles and zeroes can result in the same small signal gain-phase characteristics but demonstrate dramatically different large-signal behavior. R2 -A * * (1+ s * R1* C1) * (1+ s * R3 * C3) R1+R2 = * (C2 * C3) [s * A * R1* (C2+ C3)] * 1+ s * R3 * (C2+ C3) CTR * RC (1+ s * RK * CK ) * * 6* (RK +RD ) (RK * RD ) * CK 1+ s * (RK +RD ) 1 (CTR * RC ) * CCB + CBE 1+ s * r * (RK +RD ) 1 (1+ s * RC * CC ) VC * ISOLATION BARRIER PRIMARY-SIDE ERROR AMP + LT4430 VCC RK VREF + OPTO CK - The common-collector configuration eliminates the miller effect of the output transistor's collector-to-base capacitance and generally increases achievable loop bandwidth. Figure 6b illustrates the common-collector design with the output transistor's emitter connected to the inverting input of the primary-side controller's error amplifier. OPTO DRIVER R5 90k - VOUT 1.1V + R4 15k FB ERROR AMP - COMP CC R1 RE C1 FB R2 OPTO C3 RC 0.6V R3 C2 4430 F06b Figure 6b. Frequency Compensation with Opto-Coupler Common-Collector Configuration 4430fd For more information www.linear.com/LT4430 17 LT4430 Applications Information In this example, the error amplifier is typically a voltage error amplifier configured as a transimpedance amplifier. The opto-coupler transistor's emitter provides feedback information directly to the FB pin and the resistor RE from FB to GND sets the DC bias condition for the opto-coupler. The open loop transfer function from the output voltage to the primary-side error amplifier's output is: VC VOUT R2 -A * * (1+ s * R1* C1) * (1+ s * R3 * C3) R1+R2 = * (C2 * C3) [s * A * R1* (C2+ C3)] * 1+ s * R3 * (C2+ C3) CTR * RC (1+ s * RK * CK ) * * 6* (RK +RD ) (RK * RD ) * CK 1+ s * (RK +RD ) 1 1 * (1+ s * r * CBE ) (1+ s * RC * CC ) Figure 6b and its transfer function illustrate most of the possible poles and zeroes that can be set and are shown for the sake of completeness. In a practical application, the transfer function simplifies considerably because not all the poles and zeroes are used. In both configurations, the terms RD, CTR, r, CCB and CBE. vary from part to part and also change with bias current. For most opto-couplers, RD is 50 at a DC bias of 1mA, and 25 at a DC bias of 2mA. CTR is the small signal AC current transfer ratio. As an example, the Fairchild MOC207 opto-coupler has an AC CTR around 1, even though the DC CTR is much lower when biased at 1mA or 2mA. Most opto-coupler data sheets do not specify the terms CCB, CBE and r and values must be obtained from empirical measurements. 18 This frequency compensation discussion only addresses the transfer function from the output back to the control node on the primary-side. Compensation of the entire feedback loop must combine this transfer function with the transfer function of the power processing circuitry, commonly referred to as the modulator. In an isolated power supply, the modulator's transfer function depends on topology (flyback, forward, push-pull, bridge), current or voltage mode control, operation in discontinuous or continuous mode, input/output voltage, transformer turns ratio and output load current. It is beyond this data sheet's scope to detail the transfer functions for all of the various combinations. However, the power supply designer must fully characterize and understand the modulator's transfer function to successfully frequency compensate the feedback loop for all operating conditions. Opto-Couplers Opto-couplers are available in a wide variety of package styles and performance criteria including isolation rating, CTR, output transistor breakdown voltage, output transistor current capability, and response time. Table 1 lists several manufacturers of opto-coupler devices, although this is by no means a complete list. Table 1. Opto-Coupler Vendors VENDOR PHONE URL Agilent Technologies 800-235-0312 www.agilent.com Fairchild Semiconductor 207-775-8100 www.fairchildsemi.com Isocom 214-495-0755 www.isocom.com Kodenshi Korea Corp. 82-63-839-2111 www.kodenshi.co.kr NEC 81-44-435-1588 www.ncsd.necel.com Sharp Microelectronics 877-343-2181 www.sharpsma.com Toshiba 949-455-2000 www.toshiba.com Vishay 402-563-6866 www.vishay.com 4430fd For more information www.linear.com/LT4430 LT4430 Applications Information Setting Overshoot Control Time Figure 7 shows how to calculate the overshoot time by connecting a capacitor from the OC pin to GND. The overshoot control time, tOC, is set by the formula: tOC = (COC * 0.6V)/8.5A The OC pin requires a minimum capacitor of 100pF due to stability requirements with the overshoot control amplifier. This yields a minimum time of 7s which is generally on the order of a few cycles of the switching regulator. Using the minimum capacitor value results in no influence on start-up characteristics. Larger OC capacitor values increase the overshoot control time and only increase the amplifier stability. Do not modulate the overshoot control time by externally increasing the OC charging current or by externally driving the OC pin. VIN IOC 8.5A OC COC 4430 F07 Figure 7. Setting Overshoot Control Time Choosing the Overshoot Control (OC) Capacitor Value As discussed in the frequency compensation section, the designer enjoys considerable freedom in setting the feedback loop's pole and zero locations for stability. Different pole and zero combinations can produce the same gain-phase characteristics, but result in noticeably different large-signal responses. Choosing frequency compensation values that optimize both small-signal and large-signal responses is difficult. Compromise values often result. Power supply start-up and short-circuit recovery are the worst-case large signal conditions. Input voltage and output load characteristics heavily influence power supply behavior as it attempts to bring the output voltage into regulation. Frequency compensation values that provide stable response under normal operating conditions can allow severe output voltage overshoot to occur during start-up and short-circuit recovery conditions. Large overshoot often results in damage or destruction to the load circuitry being powered, not a desirable trait. The LT4430's overshoot control circuitry plus one external capacitor (COC) provide independent control of start-up and short-circuit recovery response without compromising small-signal frequency compensation. Choosing the optimum COC value is a straightforward laboratory procedure. The following description and set of pictures explain this procedure. Before choosing a value for the OC pin capacitor, complete the remainder of the power supply design. This process includes evaluating the chosen VIN bias generator topology (please consult prior applications information section) and optimizing frequency compensation under all normal operating conditions. During this design phase, set COC to its minimum value of 100pF. This ensures negligible interaction from the overshoot control circuitry. Once these steps are complete, construct a test setup that monitors start-up and short-circuit recovery waveforms. Perform this testing with the output lightly loaded. Light load, following full slew operation, is the worst-case as the feedback loop transitions from full to minimal power delivery. As an example, refer to the schematic on the last page illustrating the 5V, 2A isolated flyback converter. All of the following photos are taken with VIN = 48V and ILD = 20mA. Figure 8a demonstrates the power supply start-up and short-circuit recovery behavior with no overshoot control compensation (COC = 100pF minimum). The 5V output overshoots by several volts on both start-up and short-circuit recovery due to the conservative nature of the small-signal frequency compensation values. 4430fd For more information www.linear.com/LT4430 19 LT4430 Applications Information Next, increase COC's value. Either use a capacitor substitution box or solder each new value into the circuit. Monitor the start-up and short-circuit recovery waveforms. Note any changes. Figures 8b to 8e illustrate what happens as COC increases. In general, overshoot decreases as COC increases. COC = 0.0168F in Figure 8b begins to affect loop dynamics, but start-up still exhibits about 1.5V of overshoot. Short-circuit recovery is considerably more damped. COC = 0.022F in Figure 8c damps start-up overshoot to 0.5V and short-circuit recovery remains similar to that of Figure 8b. COC = 0.033F in Figure 8d provides under 100mV of overshoot and short-circuit recovery is slightly more damped. COC = 0.047F in Figure 8e achieves zero overshoot at the expense of additional damping and delay time in short-circuit recovery. In this example, COC = 0.033F provides the best value for both start-up and short-circuit recovery. Figure 8f provides an expanded scale of the waveforms. After a COC value is selected, check start-up and short-circuit recovery over the VIN supply range and with higher output load conditions. Modify the value as necessary. Start-up and short-circuit recovery waveforms for various designs will differ from the photos shown in this example. Factors affecting these waveforms include the isolated topology chosen, the primary-side and secondary-side bias circuitry and input/output conditions. For instance, in many isolated power supplies, a winding on the main power transformer bootstraps the supply voltage for the primary-side control circuitry. Under short-circuit conditions, the primary-side control circuitry's supply voltage collapses, generating a restart cycle. Recovery from 20 short-circuit is therefore identical to start-up. In the flyback example discussed, the primary-side control circuitry is always active. Switching never stops in short-circuit. The LT4430 error amplifier COMP pin changes from its low clamp level to its higher regulating value during start-up and changes from its high clamp level to its lower regulating point during short-circuit recovery. This large-signal behavior explains the observed difference in the start-up versus short-circuit recovery waveforms. A final point of discussion involves the chosen COC value. LTC recommends that the designer use a value that controls overshoot to the acceptable level, but is not made overly large. The temptation arises to use the overshoot control function as a power supply "soft-start" feature. Larger values of COC, above what is required to control overshoot, do result in smaller dV/dt rates and longer start-up times. However, large values of COC may stall the feedback loop during start-up or short-circuit recovery, resulting in an extended period of time that the output voltage "flatspots". This voltage shelf may occur at an intermediate value of output voltage, promoting anomalous behavior with the powered load circuitry. If this situation occurs with the desired COC value, solutions may require circuit modifications. In particular, bias supply holdup times are a prime point of concern as switching stops during these output voltage flatspots. As a reminder, the purpose of this LT4430 circuitry is to control and prevent excessive output voltage overshoot that would otherwise induce damage or destruction, not to control power supply timing, sequencing, etc. It is ultimately the user's responsibility to define the acceptance criteria for any waveforms generated by the power supply relative to overall system requirements. 4430fd For more information www.linear.com/LT4430 LT4430 Applications Information START-UP VOUT 5V/DIV START-UP VOUT 5V/DIV SHORT-CIRCUIT RECOVERY VOUT 5V/DIV SHORT-CIRCUIT RECOVERY VOUT 5V/DIV t = 5ms/DIV t = 5ms/DIV COC = 0.0168F = 0.01F + 6.8nF 4430 F08a COC = 100pF Figure 8a. Start-Up and Short-Circuit Recovery Waveforms Figure 8b. Start-Up and Short-Circuit Recovery Waveforms START-UP VOUT 5V/DIV START-UP VOUT 5V/DIV SHORT-CIRCUIT RECOVERY VOUT 5V/DIV SHORT-CIRCUIT RECOVERY VOUT 5V/DIV t = 5ms/DIV 4430 F08b t = 5ms/DIV 4430 F08c COC = 0.022F 4430 F08d COC = 0.033F Figure 8c. Start-Up and Short-Circuit Recovery Waveforms Figure 8d. Start-Up and Short-Circuit Recovery Waveforms START-UP VOUT 5V/DIV START-UP VOUT 5V/DIV SHORT-CIRCUIT RECOVERY VOUT 5V/DIV SHORT-CIRCUIT RECOVERY VOUT 5V/DIV t = 5ms/DIV t = 5ms/DIV 4430 F08e COC = 0.047F 4430 F08f COC = 0.033F Figure 8e. Start-Up and Short-Circuit Recovery Waveforms Figure 8f. Zoom In of Waveforms with Selected COC = 0.033F 4430fd For more information www.linear.com/LT4430 21 22 C6 0.1F R7 33k C5 0.47F R5 114k R8 33k R6 33k R4 13.2k 36V TO 72V VIN For more information www.linear.com/LT4430 R11 1.2k R10 22k NC R9 33k R3 370k 4 2 1 6 5 9 3 7 GND BLANK SYNC FB COMP SOUT ISENSE OC LT1952 DELAY VREF SS_MAXDC PGND VIN SOUT D1 12V ROSC SD_VSEC C1 2.2F 100V R1 82k R12 39k C3 2.2F VU1 D2 18V VU1 Q1 BCX55 C7 220pF D4 BAT760 C2 1F R26 10 R14 0.008 Q2 PH21NQ15 x2 COUT = TDK D1, D2, D7 = PHILIPS Q1, Q2 = PHILIPS L1 = PULSE ENGINEERING PB2020.103 T1 = PULSE ENGINEERING T2 = COILCRAFT Q4470-B 16 10 11 R13 680 12 13 8 15 14 R2 47k D3 BAS516 * * VU1 * T2 R21 330 NEC PS2701 R22 330 C11 1F VBS Q4 PH20100 8, 11 * 7, 10 C17 2200pF 250V * C4 1nF 4 2 4 2 PA0741 T1 ISOLATION BARRIER 8 6 4 5 C8 6.8nF 100V C14 33nF C13 1F VBS SYNC + TIMER CS- LTC3900 3 2 1 7 2 1 3 OC GND VIN R19 10k R18 10k R17 10k OPTO FB COMP LT4430 C9 10nF 100V D6 B0540W Q5 PH20100 CG CS D5 B0540W GND VCC FG R15 2.2 200W, 26V, 95% Efficient Base Station Converter 4 5 6 COUT 22F 50V X7R 4430 TA03a C15 R23 2.2nF 8.2k C16 10pF C12 1nF VBS C10 1F Q3 BCX55 R20 15k VBS L1 10H D7 8.2V R16 1k R25 6.04k 1% R24 261k 1% 26V 8A LT4430 Typical Applications 4430fd +VIN 93 94 95 96 97 -VIN 6 8 For more information www.linear.com/LT4430 66.5k 1.5nF 30k 1/4W 4 1F 15 5 A 6 A DRVA 13 7 B 4 8 1.5k 2 10k 33k 12 14 68nF 4 1 VREF SDRB 2 ISNS 150k 9 SPRG RLEB SS DPRG 16 D3 B ISNS 11 330pF 0.47F 243k L4 1mH 22nF 6 0.1F D6 D5 3 4 2 6 1 5 8 5 C4 2.2nF 250V MOC207 1.1k 5 2 1 7 SYNC 4.7nF 5 6 OPTO 14 15 6 CSE+ 5 1 VIN 2 GND 10 OC FB 3 4 470pF 1.5k 4 2 + 3 1k 1/4W 16 C1, C2 47F 16V x2 1nF 100V 10 1W -VOUT 604 1% 11.5k 1% VOUT 1 1F 42.2k 1F VOUT 1F MMBT3904 100 -VOUT 12V/20A VOUT 1F, 100V TDK C3225X7R2A105M C1, C2: SANYO 16TQC47M C3: AVX TPSE686M020R0150 C4: MURATA GHM3045X7R222K-GC D1: DIODES INC. ES1B D3-D6: BAS21 D7: MMBZ5240B L4: COILCRAFT DO1608C-105 L5: COILCRAFT DO1813P-561HC L6: PULSE PA1294.132 OR PANASONIC ETQP1H1R0BFA R1, R2: IRC LRC2512-R03G T1: PULSE PA0805.004 T2: PULSE PA0785 -VOUT 470pF 7 TIMER PV CC ME ME2 VCC 4430 TA03b 22nF 13 GND PGND GND2 PGND2 8 VE VF L6 1.25H 866 CSE- LTC3901EGN LT4430ES6 COMP 15nF 12 CSF- 11 MF MF2 1k 1% 1k 1% VE Si7370DP x2 6.19k 1/4W 1% 866 1k 1/4W 1F 100V D1 6.19k 1/4W 1% VF VE CSF+ VF Si7370DP x2 220pF 100 9 11 9 T1 4T:6T(65HMIN):6T:2T:2T T2 1(1.5mH):0.5 1 4 Si7852DP Si7852DP C3 68F 20V 22 10 + 12V 750 COMP CS SDRA 3 0.1F VCC 6 INP BOOST LTC4440ES6 5 4.7 TG GND TS R2 0.03 1.5W 3 LTC3723EGN-1 R1 0.03 1.5W Si7852DP 270pF DRVB UVLO FB GND CT VCC 20 0.1F A 1 12V * 200 1/4W 12V 2 Si7852DP VIN * 464k D4 VCC 6 INP BOOST LTC4440ES6 5 4.7 TG GND TS VIN 3 1 12V 18 56VIN 48VIN 42VIN B 1F 100V x3 16 10 12 14 LOAD CURRENT (A) 1F 100V L5 0.56H * * 42V TO 56V EFFICIENCY (%) * * * * LTC3723-1 240W 42VIN to 56VIN to 12V/20A Isolated 1/4 Brick (2.3" x 1.45") D7 10V 1k LT4430 Typical Applications 4430fd 23 LT4430 Package Description Please refer to http://www.linear.com/designtools/packaging/ for the most recent package drawings. S6 Package 6-Lead Plastic TSOT-23 (Reference LTC DWG # 05-08-1636) 0.62 MAX 2.90 BSC (NOTE 4) 0.95 REF 1.22 REF 3.85 MAX 2.62 REF 1.4 MIN 2.80 BSC 1.50 - 1.75 (NOTE 4) PIN ONE ID RECOMMENDED SOLDER PAD LAYOUT PER IPC CALCULATOR 0.30 - 0.45 6 PLCS (NOTE 3) 0.95 BSC 0.80 - 0.90 0.20 BSC DATUM `A' 0.30 - 0.50 REF 0.09 - 0.20 (NOTE 3) NOTE: 1. DIMENSIONS ARE IN MILLIMETERS 2. DRAWING NOT TO SCALE 3. DIMENSIONS ARE INCLUSIVE OF PLATING 4. DIMENSIONS ARE EXCLUSIVE OF MOLD FLASH AND METAL BURR 5. MOLD FLASH SHALL NOT EXCEED 0.254mm 6. JEDEC PACKAGE REFERENCE IS MO-193 24 0.01 - 0.10 1.00 MAX 1.90 BSC S6 TSOT-23 0302 4430fd For more information www.linear.com/LT4430 LT4430 Revision History (Revision history begins at Rev B) REV DATE DESCRIPTION B 5/11 H-Grade and MP-Grade parts added. Reflected throughout the data sheet. PAGE NUMBER C 10/13 Corrected Q2 in Block Diagram from NPN to PNP. D 7/15 Changed R24 from 26.1k to 261k. Corrected typos in formulas. 1-26 8 22 17, 18 4430fd Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights. For more information www.linear.com/LT4430 25 LT4430 Typical Application 5V, 2A Isolated Flyback Telecom Converter Start-Up Waveforms with Overshoot Control Implemented ISOLATION BARRIER 36V TO 72V VIN C1 1F 100V -VIN ITH/SHDN R1 220k D1 PDZ-9.1B 9.1V ITH/RUN GND R2 100k Q2 MMBTA42 CTX-02-15242 T1 8.5V 2 D2 BAS516 4 Q1 FDC2512 NGATE LTC3803 FB C2 1F 10V 9, 10 CO1 100F 6.3V D4 UPS840 * 11, 12 R4 220 CO2 100F 6.3V RCS 0.068 D5 MBR0530 R7 11k 1% 8.5V R5 6.8k D3 BAS516 R10 680 C5 1F VIN C6 0.033F GND C8 0.047F MOC207 C1 = TDK, X7R CO1, C02, C03 = TDK, X5R D1, D2, D3 = PHILIPS D4 = MICROSEMI Q1 = FAIRCHILD Q2 = DIODES, INC. T1 = COOPER MOC207 = FAIRCHILD 5V 2A CO3 100F 6.3V C3 150pF 200V R3 4.7k VCC SENSE * OC R6 470k OPTO LT4430 C7 R9 0.1F 1k COMP R8 1500 1% FB 4430 TA02 C4 2200pF 250V Related Parts PART NUMBER DESCRIPTION COMMENTS LT1952/LT1952-1 Isolated Synchronous Forward Controllers Ideal for Medium Power 24V and 48V Input Applications LTC3765/LTC3766 Isolated Synchronous No-Opto Forward Controller Chip Set Ideal for Medium Power 24V and 48V Input Applications LTC3723-1/LTC3723-2 Synchronous Push-Pull and Full-Bridge Controllers High Efficiency with On-Chip MOSFET Drivers LTC3721-1/LTC3721-2 Non-Synchronous Push-Pull and Full-Bridge Controllers Minimizes External Components, On-Chip MOSFET Drivers LTC3722/LTC3722-2 Synchronous Isolated Full Bridge Controllers Ideal for High Power 24V and 48V Input Applications LTC3900 Synchronous Rectifier Driver for Forward Converters Programmable Timeout, Synchronization Sequencer, Reverse Inductor Current Sense LTC3901 Synchronous Rectifier Driver for Push-Pull and Full-Bridge Programmable Timeout, Synchronization Sequencer, Reverse Inductor Current Sense LTC3803/LTC3803-3/ LTC3803-5 Flyback DC/DC Controller with Fixed 200kHz or 300kHz Operating Frequency VIN and VOUT Limited by External Components, 6-pin ThinSoT Package LTC3805/LTC3805-5 Adjustable Constant Frequency (70KHz to 700kHz) Frequency VIN and VOUT Limited by External Components, MSOP-10E and Flyback DC/DC Controller 3mm x 3mm DFN-10 Packages LT3748 100V No Opto Flyback Controller 5V VIN 100V, Boundary Mode Operation, MSOP-16 with Extra High Voltage Pin Spacing LT3798 Off-Line Isolated No-Opto Flyback Controller with Active PFC VIN and VOUT Limited by External Components 26 Linear Technology Corporation 1630 McCarthy Blvd., Milpitas, CA 95035-7417 For more information www.linear.com/LT4430 (408) 432-1900 FAX: (408) 434-0507 www.linear.com/LT4430 4430fd LT 0715 REV D * PRINTED IN USA LINEAR TECHNOLOGY CORPORATION 2004